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Retrofitting Spindle Digital RPM meter to a Viceroy lathe
Hello

I found a Chinese supplier of cheap digital tachometers specifically designed for machine tool applications.
The trigger 1 pulse per revolution and measure the period between pulses. This means good update times even at low rpm.

They are available in red and blue. I fitted a blue one to the Viceroy to match the colour scheme.

I was able to modify an existing bushing on the spindle to fit a trigger magnet. The bushing retains the rotating components on the spindle and is not loaded.

I was able to mount the sensor on a bracket within the headstock.
Attachments:
The existing bushing modified by potting a magnet in a milled slot.  A similar slot was milled on the other side to balance the bushing.
The existing bushing modified by potting a magnet in a milled slot. A similar slot was milled on the other side to balance the bushing.
IMG_4641 (768 x 576).jpg (32.34 KiB) Viewed 20849 times
A heavy duty bracket to hold the sensor.
A heavy duty bracket to hold the sensor.
IMG_4621 (768 x 576).jpg (32.98 KiB) Viewed 20849 times
The sensor mounted inside the headstock.  It is bolted to holes drilled and threaded from outside the headstock.
The sensor mounted inside the headstock. It is bolted to holes drilled and threaded from outside the headstock.
IMG_4640 (600 x 450).jpg (78.82 KiB) Viewed 20849 times
A paper/cardboard  mock up of the control panel with RPM meter to test ergonomics.
A paper/cardboard mock up of the control panel with RPM meter to test ergonomics.
IMG_4644 (600 x 450).jpg (32.61 KiB) Viewed 20849 times
Regards

Dazz
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CNC Expert
CNC Expert
Re: Retrofitting Spindle Digital RPM meter to a Viceroy lath
Hi
Here is the finished control panel.
Attachments:
IMG_4722 (600 x 450).jpg
IMG_4722 (600 x 450).jpg (40.19 KiB) Viewed 19487 times
Regards

Dazz
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