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 Post subject: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 05 Mar , 2015 23:50 pm 
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CNC Apprentice
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Hello all!! I have been very busy working on several projects. I have started my retrofitting of a NovaTurn. I will be using Yaskawa AC servos 100W. I will post more pictures and video soon. If you want to see some basic videos please go here;

CNC https://www.youtube.com/watch?v=Zg8HZzmHRtQ
Sound Card https://www.youtube.com/watch?v=E1Xj6C5Uq2I

I have demonstrated Ubuntu 10.04, LinuxCNC and Windows 7, 32bit-MACH3 using a MESA 6i25 for closed loop analog servo control and a PCIe x1 parallel port card to breakout board for open loop stepper control.
In a previous post a few years ago, the unit does not have the controller cabinet. I am designing a new unit. It will be very small.
The Gizmosphere is approx 3.96" x 3.96". The iBOB2 is approx 2.5" x 2.56" in size.
To Admin, I would love to demonstrate your software running on this system if possible.

I welcome any comments or thoughts.
I am still interested in locating a tool turret for this lathe if one is available.

Thanks,

Robert Blanton


Attachments:
File comment: Start of retrofit.
Yaskawa Servo 2015-03-04 14.28.18a.jpg
Yaskawa Servo 2015-03-04 14.28.18a.jpg [ 250.34 KiB | Viewed 6545 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 16 Mar , 2015 16:18 pm 
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CNC Apprentice
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
The "Schematic Circuit Diagrams for the Novaturn" reference SHEET number 4, for the 42 way connector. Sheet 4 is not part of the circuit diagrams. Is sheet 4 available?


Thanks,

Iron-Man


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Fri 20 Mar , 2015 0:20 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Just finished the new X axis servo motor plate. I used my converted Sherline Mill with DC servo amplifiers that I built/designed a few years ago. If anyone is interested, please let me know. Most of the initial work is posted on CNCZONE under Iron-Man Servo. I will be powder coating the parts. I have already started the new design for the Z axis servo plate.

I welcome any comments.

Thanks


Attachments:
File comment: Sherline Mill Servo Plate X Axis
Yaskawa Servo Plate X Axis Mill  2015-03-17 20.28.49.jpg
Yaskawa Servo Plate X Axis Mill 2015-03-17 20.28.49.jpg [ 132.5 KiB | Viewed 6500 times ]
File comment: Yaskawa Servo Plate X Axis
Yaskawa Servo Plate X Axis 2015-03-19 17.45.17.jpg
Yaskawa Servo Plate X Axis 2015-03-19 17.45.17.jpg [ 82.47 KiB | Viewed 6500 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 30 Mar , 2015 16:38 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Completed Z Axis Servo plate. X Axis Servo plate trial fit. The Z Axis did not come out as planned. I may redo it. I will also be retrofitting a Denford Triac Mill with Allen Bradley AC Servos.


I welcome any comments.

Thanks


Attachments:
File comment: Sherline Mill Z Axis Servo Mount
Sherline Z Axis Plate, 03-29-2015web.jpg
Sherline Z Axis Plate, 03-29-2015web.jpg [ 426.73 KiB | Viewed 6475 times ]
File comment: Test Fit X Axis Servo Mount
Test Fit X Axis Servo Plate 1, 03-27-2015web.jpg
Test Fit X Axis Servo Plate 1, 03-27-2015web.jpg [ 427.29 KiB | Viewed 6475 times ]
File comment: Z Axis Servo Mount Polished
Z Axis Servo Plate Polished, 03-29-2015web.jpg
Z Axis Servo Plate Polished, 03-29-2015web.jpg [ 229.71 KiB | Viewed 6475 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 02 Apr , 2015 13:49 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Picture of iBOB2. The iBOB2 turns the Gizmosphere 1 into a powerful CNC controller. You can attach Mesa cards, parallel port cards or any PCIe compatible card.


Attachments:
File comment: iBOB2 PCIe x1 interface card.
iBOB2 ver 2small.jpg
iBOB2 ver 2small.jpg [ 240.13 KiB | Viewed 6460 times ]


Last edited by Iron-Man on Thu 02 Apr , 2015 23:51 pm, edited 1 time in total.
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 02 Apr , 2015 20:51 pm 
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CNC Guru
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Joined: Tue 29 Apr , 2014 18:38 pm
Posts: 330 Hardware/Software: Starturn 5 (sort of running, I will get this done!)
Lathe cam designer V1.11
Quickturn 2D Design
FANUC offline and online programs.
Microrouter Pro NS V5 (microstep)
VR2 and VR5
Roland CAMM3 PNC3000 (For Sale)
Boxford VMC260
Techsoft 2d Design tools V1 > V2
ProDesktop
Fusion 360
Deskproto
not much metal left on the inner wall of those slots! I'm sure you have thought about that. Good work!


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 02 Apr , 2015 23:06 pm 
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CNC Apprentice
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
TDIPower wrote:
not much metal left on the inner wall of those slots! I'm sure you have thought about that. Good work!


Thanks for the comments. I am trying to make as little modifications as possible. The piece is 1/4" aluminum and is very strong. When I get the Triac retrofitted, I may redo the parts in steel.

Thanks

Iron-Man


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 06 Apr , 2015 0:02 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
From This:

Attachment:
Gizmo 1 I-O plate 04-03-2015web.jpg
Gizmo 1 I-O plate 04-03-2015web.jpg [ 400.35 KiB | Viewed 6432 times ]


Attachment:
Gizmo 1 test fit I-O plate 04-03-2015web.jpg
Gizmo 1 test fit I-O plate 04-03-2015web.jpg [ 424.14 KiB | Viewed 6432 times ]



To This:

Attachment:
Gizmo 1 I-O Shield Polished_web.jpg
Gizmo 1 I-O Shield Polished_web.jpg [ 314.44 KiB | Viewed 6432 times ]


Attachment:
iBOB2 Gizmo 1 I-O Polished Shield_web.jpg
iBOB2 Gizmo 1 I-O Polished Shield_web.jpg [ 363.64 KiB | Viewed 6432 times ]


Attachment:
Gizmo 1 I-O Shield Polished trial fit 2web.jpg
Gizmo 1 I-O Shield Polished trial fit 2web.jpg [ 343.97 KiB | Viewed 6432 times ]


The I/O shield is now ready for powder coating.


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Tue 21 Apr , 2015 1:09 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Assembly drawing ST6_0700 shows a # 2MT taper inside part # ST5/703, are the dimensions of this part available? In addition, is part ST5/704 a brushing / bearing?

After a little research, just figured out the part is a "Morse Taper Socket Adapter". I will try this model and adjust as needed; http://www.mscdirect.com/product/details/00185041

Thanks


Attachments:
ST6_0700.pdf [68.91 KiB]
Downloaded 303 times
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 21 May , 2015 15:43 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Parts powder coated and ready for install. Currently working on the CNC controller.


Attachments:
File comment: Gizmo 1 I/O Plate Powder Coated
Gizmo 1 I-O Plate Powder Coated.jpg
Gizmo 1 I-O Plate Powder Coated.jpg [ 327.54 KiB | Viewed 6345 times ]
File comment: Z Servo Plate Powder Coated
Z Servo Plate Powder Coated.jpg
Z Servo Plate Powder Coated.jpg [ 314.22 KiB | Viewed 6345 times ]
File comment: X Servo Plate Powder Coated
X Servo Plate Powder Coated.jpg
X Servo Plate Powder Coated.jpg [ 325.82 KiB | Viewed 6345 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Thu 28 May , 2015 3:54 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
This is what I have in mind for the control panel. I hope to build my own tool changer and C axis. The Gizmosphere will eventually be located inside this cabinet. The cabinet was not available when I started initial design work. The DC drive is a 4 quadrant "servo motor" drive.

I welcome any comments.

Thanks


Attachments:
hardinge control panel.JPG
hardinge control panel.JPG [ 221.81 KiB | Viewed 6318 times ]
control panel inside.jpg
control panel inside.jpg [ 412.95 KiB | Viewed 6318 times ]
control panel cut out.JPG
control panel cut out.JPG [ 209.14 KiB | Viewed 6318 times ]
control cabinet taped layout.JPG
control cabinet taped layout.JPG [ 219.39 KiB | Viewed 6318 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Wed 24 Jun , 2015 2:38 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Cleaning up the NovaTurn and bellows. First custom I/O cable completed. Working on the CNC controller and testing servo motors.

I welcome any comments.

Iron-Man


Attachments:
File comment: Custom I-O cable
custom I-O cable #1.jpg
custom I-O cable #1.jpg [ 495.61 KiB | Viewed 6243 times ]
File comment: bellows 2 repaired
Bellows 2 repaired.jpg
Bellows 2 repaired.jpg [ 319.01 KiB | Viewed 6243 times ]
File comment: Bellows 2 before
Bellows 2 before.jpg
Bellows 2 before.jpg [ 337.69 KiB | Viewed 6243 times ]
File comment: Bellows 1 repaired
Bellows 1 repaired.jpg
Bellows 1 repaired.jpg [ 177.45 KiB | Viewed 6243 times ]
File comment: Bellows 1 before
Bellows 1 before.jpg
Bellows 1 before.jpg [ 268.3 KiB | Viewed 6243 times ]
File comment: NovaTurn clean-up
Novaturn clean-up.jpg
Novaturn clean-up.jpg [ 701.85 KiB | Viewed 6243 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Fri 07 Aug , 2015 17:34 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
I have been working on a design based on the iBOB2 and Gizmosphere 1. The Dimensions of the GQ1 are Width 6.79", Height 6.61" and Depth 10.29". It has 6 axis of +- 10V analog servo control and all I/O are available on 2 DB50 and 1 DB 25 connector. The RJ45 is for a pendant interface. It could also be made for step and direction. I prefer true closed loop control. I plan on selling the iBOB2 for anyone who wishes to make a ultra small CNC controller or place the complete controller within a small case or enclosure.
The small circuit board in the back left is the iBOB2.
This will be used for the NovaTurn Lathe.


Attachments:
GQ1.jpeg
GQ1.jpeg [ 511.49 KiB | Viewed 6148 times ]
GQ1back.jpg
GQ1back.jpg [ 404.07 KiB | Viewed 6148 times ]
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 10 Aug , 2015 21:57 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
I need to machine my own chuck key. Can anyone post the specs and a high resolution image of the NovaTurn chuck key?

Thanks,

Iron-Man


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 24 Aug , 2015 22:37 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Does anyone have the exact part number for the NovaTurn encoder or data sheet?
I should be posting video of the NovaTurn AC soon.

Thanks,

Iron-Man


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Wed 26 Aug , 2015 22:11 pm 
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CNC Guru
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Joined: Tue 29 Apr , 2014 18:38 pm
Posts: 330 Hardware/Software: Starturn 5 (sort of running, I will get this done!)
Lathe cam designer V1.11
Quickturn 2D Design
FANUC offline and online programs.
Microrouter Pro NS V5 (microstep)
VR2 and VR5
Roland CAMM3 PNC3000 (For Sale)
Boxford VMC260
Techsoft 2d Design tools V1 > V2
ProDesktop
Fusion 360
Deskproto
it's coming on well. nice to see the progress.

Pete


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 31 Aug , 2015 1:29 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
Initial testing.

https://www.youtube.com/watch?v=n6MZ5iJxvL0


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Mon 31 Aug , 2015 22:39 pm 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
TDIPower wrote:
it's coming on well. nice to see the progress.

Pete


Pete thanks for the comment.

Iron-Man


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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Fri 16 Oct , 2015 0:31 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
I have had to repair the encoder, it was faulty / defective. I have posted all the information that I could locate that might identify the encoder.
It appears to be a 755A with a 10mm shaft with flat. In the Novaturn, only A and index are used.
I modified my encoder to provide all signals, A A', B B', Z Z' which will be used for position control.
I had to replace the ET7272B as it was faulty. I may modify the case to accept a 10 pin connector for quick disconnect.
For those of you who might have a damaged or faulty encoder, please see the information below.
I am currently designing a circuit to interface the Hardinge control panel to the MESA 7i77. This circuit will control the leds and membrane switches without using any additional I/O on the 7i77.
Has anyone looked at the Gizmosphere for CNC / control applications?

I hope this helps,

Iron-Man


Attachments:
Encoder housing 1 2015-09-16 20.39.33.jpg
Encoder housing 1 2015-09-16 20.39.33.jpg [ 180.4 KiB | Viewed 5809 times ]
Encoder Housing 2015-09-16 20.37.55.jpg
Encoder Housing 2015-09-16 20.37.55.jpg [ 198.97 KiB | Viewed 5809 times ]
Encoder Novaturn 2015-10-14 22.05.09.jpg
Encoder Novaturn 2015-10-14 22.05.09.jpg [ 284.17 KiB | Viewed 5809 times ]
Encoder Test Set-Up 2015-09-29 21.27.30.jpg
Encoder Test Set-Up 2015-09-29 21.27.30.jpg [ 457.01 KiB | Viewed 5809 times ]
et7272_a1.pdf [47.85 KiB]
Downloaded 930 times
Encoder 755a-shaft.pdf [746.18 KiB]
Downloaded 546 times
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 Post subject: Re: NovaTurn Servo retrofit AMD Gizmosphere iBOB2 PCIe x1
PostPosted: Wed 11 Nov , 2015 3:44 am 
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Joined: Mon 28 Feb , 2011 9:40 am
Posts: 64 Hardware/Software: Modified NovaTurn with Yaskawa AC Servos +-10V, PathPilot running on a GizmoSphere 1 with Ibob2 PCIE interface that I designed. Denford Triac to be modified with AC Servos.
PathPilot on AMD Gizmosphere1, T40E + iBOB2

I am almost finished. I have PathPilot running on the GizmoSphere 1.
Specs:
G-T40E dual-core processor running at 1.0 GHz, combined on a single die with AMD Radeon™ HD 6250 discrete-class graphics. The board provides a performance capacity of 52 gigaFLOPS (GFLOPS) at less than 10 watts. Custom high- and low-speed edge connectors enable a full range of functions. This unprecedented level of integration between serial and parallel processing offers a power-efficient foundation for high-performance multimedia content delivery across a broad range of embedded designs such as digital signage, x86 set-top box (xSTB), IP-TV, thin client, information kiosk, point-of-sale, casino gaming, media servers and industrial control systems.

Currently decoding I/O on the Hardinge interface. The MPG, Axis select, and Rapid Override are functioning under Linuxcnc. I just need to change the bit file and 7i77 I/O for complete functioning.


Iron-Man


Attachments:
GizmoSphere 1 PathPilot 2015-11-09 20.jpg
GizmoSphere 1 PathPilot 2015-11-09 20.jpg [ 381.48 KiB | Viewed 5714 times ]
Hardinge Test 2015-11-09 small.jpg
Hardinge Test 2015-11-09 small.jpg [ 450.2 KiB | Viewed 5714 times ]
Novaturn 2015-11-09 small.jpg
Novaturn 2015-11-09 small.jpg [ 345.68 KiB | Viewed 5714 times ]
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